106861-2250 ZEXEL 9 400 617 977 BOSCH INJECTION-PUMP ASSEMBLY 9400617977 1068612250 me098500


106861-2250 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 977 9400617977
ZEXEL 106861-2250 1068612250
MITSUBISHI ME098500 me098500

Service parts 106861-2250 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-5520
3. GOVERNOR 105487-2310
4. SUPPLY PUMP 105237-5580
5. AUTOM. ADVANCE MECHANIS 105636-0620
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4972
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4990
14. NOZZLE 105015-4580
15. NOZZLE SET

Include in #1:

106861-2250 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 977 9400617977
ZEXEL 106861-2250 1068612250
MITSUBISHI ME098500 me098500


Zexel num
Bosch num
Firm num
Name
106861-2250 
9 400 617 977 
ME098500  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC9T K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   145.5 142.5 148.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   142 136 148
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   19.5 16.9 22.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   19.5 16.9 22.1
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   173 133 213
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   950
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2 1.5 2.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   3 2.5 3.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106861-2250
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Excess fuel setting for starting: SXL (3)Variable speed specification: idling adjustment (4)Main spring setting
----------
DL=4.7-0.2mm SXL=9.6+0.2mm
----------

Speed control lever angle

Test data 106861-2250
F:Full speed I:Idle
----------

----------
a=20deg+-5deg b=(13deg)+-5deg

0000000901

Test data 106861-2250
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 106861-2250
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=30mm
----------
a=10deg+-5deg b=64deg+-5deg

Timing setting

Test data 106861-2250
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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