106861-1416 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068611416 1156020374


106861-1416 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106861-1416 1068611416
ISUZU 1156020374 1156020374

Service parts 106861-1416 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-9122
3. GOVERNOR 105489-1003
4. SUPPLY PUMP 105237-1390
5. AUTOM. ADVANCE MECHANIS 105687-0710
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7192
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 15.7(160)/22.1(225)
13. NOZZLE-HOLDER 105031-4831
14. NOZZLE 105015-6651
15. NOZZLE SET

Include in #1:

106861-1416 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106861-1416 1068611416
ISUZU 1156020374 1156020374


Zexel num
Bosch num
Firm num
Name
106861-1416 
106861-1417 
 
1156020374  ISUZU
INJECTION-PUMP ASSEMBLY
8PC1 * K 14CD PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-3720
Overflow valve opening pressure (drive side) kPa   255 221 289
Overflow valve opening pressure (drive side) kgf/cm2   2.6 2.25 2.95
Overflow valve (governor side)   134424-2720
Overflow valve opening pressure (governor side) kPa   255 221 289
Overflow valve opening pressure (governor side) kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-3- 6-5-4-2
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-3
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   7
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   89.1 87.1 91.1
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   78.8 77.3 80.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8 6.6 9.4
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   900+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   4.1 3.6 4.6
Timer adjustment_03
Pump speed r/min   (1200)
Advance angle deg.   6.5 6.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-1416
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Supplied with damper spring not set. (4)Deliver with positive torque control spring not operating (5)Excess fuel setting for starting: SXL
----------
RT=0.8 TH=2mm SXL=8.5+-0.1mm
----------

Speed control lever angle

Test data 106861-1416
F:Full speed
----------

----------
a=6.5deg+-5deg

0000000901

Test data 106861-1416
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=35mm
----------
a=10deg+-5deg b=30deg+-3deg

Stop lever angle

Test data 106861-1416
N:Pump normal S:Stop the pump.
----------

----------
a=60deg+-5deg b=73deg+-5deg

Timing setting

Test data 106861-1416
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(170deg)




Have questions with 106861-1416?





Group cross 106861-1416 ZEXEL

Isuzu 

 
1156020370 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156020371 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156020372 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156020373 
INJECTION-PUMP ASSEMBLY
8PC1
106861-1416  

106861-1417 
 
1156020374 
INJECTION-PUMP ASSEMBLY
8PC1
9 400 613 338 
1156020375 
INJECTION-PUMP ASSEMBLY
8PC1
9 400 617 963 
1156020376 
INJECTION-PUMP ASSEMBLY
8PC1
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