106861-1241 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068611241 1156013890


106861-1241 INJECTION-PUMP ASSEMBLY
Rating:
51
Buy INJECTION-PUMP ASSEMBLY 106861-1241 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106861-1241 1068611241
ISUZU 1156013890 1156013890

Cross reference number

ZEXEL 106861-1241 1068611241
ISUZU 1156013890 1156013890


Zexel num
Bosch num
Firm num
Name
106861-1241 
106861-1242 
 
1156013890  ISUZU
INJECTION-PUMP ASSEMBLY
8PC1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-3- 6-5-4-2
Pre-stroke mm   4 3.97 4.03
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-3
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   89.8 88.8 90.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   105.7 103.7 107.7
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.5+-0.5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   108 104 112
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   14.5 13.1 15.9
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   F
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   135 135
Fixing the lever   *
Remarks
When manual lever is on the boost side
 
Timer adjustment
Pump speed r/min   1015+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1250
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-1241
N:Pump speed R:Rack position (mm) (1)Supplied with damper spring not set. (2)Supply solenoid operating voltage DC24V and move the solenoid body so that the excess lever reaches the excess position at the solenoid's maximum stroke. (3)At excess fuel lever operation: EXL (4)Excess fuel setting for starting: SXL
----------
EXL=1.5++mm SXL=10.2+-0.1mm
----------

Speed control lever angle

Test data 106861-1241
F:Full speed
----------

----------
a=10deg+-5deg

0000000901

Test data 106861-1241
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=32deg+-3deg

Stop lever angle

Test data 106861-1241
N:Pump normal S:Stop the pump.
----------

----------
a=36deg+-5deg b=73deg+-5deg

0000001101

Test data 106861-1241
N:Normal B:When boosted
----------

----------
a=(5deg) b=(24deg)

Timing setting

Test data 106861-1241
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(170deg)




Have questions with 106861-1241?





Group cross 106861-1241 ZEXEL

Isuzu 

 
1156012351 
INJECTION-PUMP ASSEMBLY
8PC1
106861-1241  

106861-1242 
 
1156013890 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156013891 
INJECTION-PUMP ASSEMBLY
8PC1
 
 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156013893 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156013894 
INJECTION-PUMP ASSEMBLY
8PC1
 
1156013895 
INJECTION-PUMP ASSEMBLY
8PC1
9 400 617 956 
1156013896 
INJECTION-PUMP ASSEMBLY
8PC1
Back to top