106861-0687 ZEXEL 9 400 617 948 BOSCH INJECTION-PUMP ASSEMBLY 9400617948 1068610687 1670097565


106861-0687 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 948 9400617948
ZEXEL 106861-0687 1068610687
NISSAN-DIESEL 1670097565 1670097565

Cross reference number

BOSCH 9 400 617 948 9400617948
ZEXEL 106861-0687 1068610687
NISSAN-DIESEL 1670097565 1670097565


Zexel num
Bosch num
Firm num
Name
106861-0687 
9 400 617 948 
1670097565  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RD8T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   134 131 137
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.1
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   136 134 138
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.4
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   93.8 91.8 95.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.6+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   17 15 19
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   10.4
Boost pressure kPa   9.3 6.6 12
Boost pressure mmHg   70 50 90
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   10.9
Boost pressure kPa   14.7 12 17.4
Boost pressure mmHg   110 90 130
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   11.1
Boost pressure kPa   20 20 20
Boost pressure mmHg   150 150 150
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.1 0.6 1.6
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-0687
N:Pump speed R:Rack position (mm) (1)After completing adjustment of the broken line, set the lever at the unbroken line position. (2)Rack limit using the stop lever: R1 (3)Beginning of damper spring operation: DL (4)Boost compensator stroke: BCL
----------
R1=11.1mm DL=5.1-0.2mm BCL=0.7mm
----------

0000000901

Test data 106861-0687
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=25deg+-3deg

Stop lever angle

Test data 106861-0687
N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=11mm
----------
a=13deg+-5deg b=33.5deg+-5deg




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Group cross 106861-0687 ZEXEL

Nissan-Diesel 

 
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1670097609 
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Nissan-Diesel 

106861-0687  
9 400 617 948 
1670097565 
INJECTION-PUMP ASSEMBLY
RD8T
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