106861-0311 ZEXEL 9 400 617 942 BOSCH INJECTION-PUMP ASSEMBLY 9400617942 1068610311 1679097511


106861-0311 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 942 9400617942
ZEXEL 106861-0311 1068610311
NISSAN-DIESEL 1679097511 1679097511

Service parts 106861-0311 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-5590
3. GOVERNOR 105407-2230
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105636-5030
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4680
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-3360
15. NOZZLE SET

Include in #1:

106861-0311 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 942 9400617942
ZEXEL 106861-0311 1068610311
NISSAN-DIESEL 1679097511 1679097511


Zexel num
Bosch num
Firm num
Name
106861-0311 
9 400 617 942 
1679097511  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RD8 * K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   94 93 95
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2+-0.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   99 96 102
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.2+-0.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   104 100 108
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   5.8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   17 15 19
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 95
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   300+100
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   3 2.5 3.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   5.6 5.1 6.1
Timer adjustment_04
Pump speed r/min   1250+50
Advance angle deg.   8 7.5 8.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-0311
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Beginning of damper spring operation: DL
----------
K=15 DL=5.4-0.5mm
----------

Speed control lever angle

Test data 106861-0311
F:Full speed I:Idle S:Stop
----------

----------
a=15.5deg+-5deg b=32deg+-3deg c=25deg+-5deg

Stop lever angle

Test data 106861-0311
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=10.5deg+-5deg b=42.5deg+-5deg




Have questions with 106861-0311?





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