106861-0270 ZEXEL 9 400 610 118 BOSCH INJECTION-PUMP ASSEMBLY 9400610118 1068610270


106861-0270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 118 9400610118
ZEXEL 106861-0270 1068610270

Service parts 106861-0270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106086-5570
3. GOVERNOR 105306-0301
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105639-0010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4680
11. Nozzle and Holder 16600-97003
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-3360
15. NOZZLE SET

Include in #1:

106861-0270 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 118 9400610118
ZEXEL 106861-0270 1068610270


Zexel num
Bosch num
Firm num
Name
106861-0270 
106861-0271 
9 400 610 118 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   113.8 112.8 114.8
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   116 113 119
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.8
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   120.6 116.6 124.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.9+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   18.5 16.6 20.4
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   10.4+-0. 5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   104 102 106
Fixing the lever   *
Timer adjustment
Pump speed r/min   300+100
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   1250+50
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106861-0270
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Adjust the damper spring so that pump speed is N1 and rack position is R1.
----------
RAL=(10.4+0.2)mm N1=200r/min R1=6.9mm
----------

0000000901

Test data 106861-0270
F:Full load I:Idle
----------

----------
a=(15deg) b=17deg+-2deg

Stop lever angle

Test data 106861-0270
N:Pump normal S:Stop the pump.
----------

----------
a=8.3deg b=(30.5deg)

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=5.5mm
----------




Have questions with 106861-0270?





Group cross 106861-0270 ZEXEL

Nissan-Diesel 

 
1670097522 

 
1671397504 

 
1670097508 

 
1670097509 

RD8
 
1671397506 

 
1670097524 

106861-0270  

106861-0271 
9 400 610 118 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 610 308 
1670097512 
INJECTION-PUMP ASSEMBLY
RD8
9 400 610 119 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 610 181 
1670097513 
INJECTION-PUMP ASSEMBLY
RD8
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