106861-0180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068610180 1671397505

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Information injection-pump assembly

ZEXEL 106861-0180 1068610180

NISSAN-DIESEL 1671397505 1671397505

Cross reference number

ZEXEL 106861-0180 1068610180

NISSAN-DIESEL 1671397505 1671397505

Zexel num

Bosch num

Firm num

Name

106861-0180

1671397505 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RD8 * 14CD PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2780

Nozzle holder 105031-4140

Opening pressure MPa 19.6

Opening pressure kgf/cm2 200

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-1050

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-7-5- 4-3-6-2

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 118 118 120

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 114.5 111.5 117.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9.8

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 112.5 108.5 116.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.9+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 20 18 22

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position (10.4+0. 2)

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 112 110 114

Fixing the lever *

Timer adjustment

Pump speed r/min 300+100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 3 2.5 3.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 5.6 5.1 6.1

Timer adjustment_04

Pump speed r/min 1250+50

Advance angle deg. 8 7.5 8.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL (3)Set minimum speed.
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DL=5.8-0.2mm RAL=(10.4+0.2)mm
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Speed control lever angle

F:Full speed M:Minimum-maximum speed
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a=(12deg) b=(8deg)

0000000901

F:Full load I:Idle S:Stop
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a=29.5deg+-3deg b=(15.5deg) c=16deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=300r/min Ra=5.4mm
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