106693-6240 ZEXEL 9 400 611 009 BOSCH INJECTION-PUMP ASSEMBLY 9400611009 1066936240 1156032420


106693-6240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 009 9400611009
ZEXEL 106693-6240 1066936240
ISUZU 1156032420 1156032420

Service parts 106693-6240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-1440
3. GOVERNOR 105487-7270
4. SUPPLY PUMP 105237-1231
5. AUTOM. ADVANCE MECHANIS 105644-0030
6. COUPLING PLATE 105662-0630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4891
11. Nozzle and Holder 1-15300-041-2
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4171
14. NOZZLE 105015-3520
15. NOZZLE SET

Include in #1:

106693-6240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 009 9400611009
ZEXEL 106693-6240 1066936240
ISUZU 1156032420 1156032420


Zexel num
Bosch num
Firm num
Name
106693-6240 
9 400 611 009 
1156032420  ISUZU
INJECTION-PUMP ASSEMBLY
6RA1-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   138.5 137.5 139.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13 11 15
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   13+-0.5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   175 175
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.9 0.1 0.9
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106693-6240
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Attach the load lever return spring to the upper hole and adjust the governor. (3)Excess fuel setting for starting: SXL (N = N1) (4)Damper spring setting (5)Aneroid compensator absolute pressure: P1
----------
SXL=9.4+0.2mm N1=430r/min P1=75.3+-0.7kPa(565+-5mmHg)
----------

Speed control lever angle

Test data 106693-6240
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 106693-6240
F:Full load I:Idle (1)Stopper bolt setting (2)Attach the load lever return spring to the upper hole and adjust the governor.
----------

----------
a=30deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106693-6240
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=32deg+-5deg b=64deg+-5deg

0000001501 ACS

Test data 106693-6240
(A) Set screw (B) Push rod 1 1. Aneroid compensator unit adjustment (1)Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=700 r/min L1=0.6~0.9mm
----------
R1=9.3mm R2=8.1mm P1=(89.8)kPa((674)mmHg) P2=75.3+-0.7kPa(565+-5mmHg) Q1=138.5+-1cm3/1000st Q2=(110)cm3/1000st

Timing setting

Test data 106693-6240
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(70deg)




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