106693-6196 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066936196 8943900481


106693-6196 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106693-6196 1066936196
ISUZU 8943900481 8943900481

Service parts 106693-6196 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-1451
3. GOVERNOR 105923-0813
4. SUPPLY PUMP 105237-4760
5. AUTOM. ADVANCE MECHANIS 105681-5340
6. COUPLING PLATE 105664-0831
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7872
11. Nozzle and Holder 8-94390-049-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}/22.1{225}
13. NOZZLE-HOLDER 105030-4660
14. NOZZLE 105025-0051
15. NOZZLE SET

Include in #1:

106693-6196 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106693-6196 1066936196
ISUZU 8943900481 8943900481


Zexel num
Bosch num
Firm num
Name
106693-6196 
106693-6197 
 
8943900481  ISUZU
INJECTION-PUMP ASSEMBLY
6HE1TC-N * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-8620
Overflow valve opening pressure kPa   206 172 240
Overflow valve opening pressure kgf/cm2   2.1 1.75 2.45
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.57 3.63
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.1
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   101.5 99.5 103.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   12.5 9.3 15.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.1)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   101.5 100.5 102.5
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.6
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   92.5 88.5 96.5
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   R2-1.3
Boost pressure kPa   12 10.7 13.3
Boost pressure mmHg   90 80 100
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   R1-0.15( R2)
Boost pressure kPa   50.7 50.7 50.7
Boost pressure mmHg   380 380 380
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Load   3/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Load   3/5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1.5 1 2
Load   3/5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1075
Advance angle deg.   1.5 1 2
Load   4/5
Timer adjustment_05
Pump speed r/min   1350
Advance angle deg.   5.5 5 6
Load   4/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106693-6196
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=AC45 BCL=1.3+-0.1mm
----------

Speed control lever angle

Test data 106693-6196
F:Full speed I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=35mm
----------
a=64deg+-5deg b=(36.5deg)+-3deg

Stop lever angle

Test data 106693-6196
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the stopper bolt at rack position = bb, speed = cc and confirm non-injection.
----------
aa=55mm bb=1.5+-0.3mm cc=0r/min
----------
a=14deg+-5deg b=44deg+-5deg

Timing setting

Test data 106693-6196
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=7deg
----------
a=(50deg)




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Group cross 106693-6196 ZEXEL

Isuzu 

 
8943953690 
INJECTION-PUMP ASSEMBLY
6HE1TC-N
 
8943953691 
INJECTION-PUMP ASSEMBLY
6HE1TC-N
 
8943953692 
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6HE1TC-N
 
8943953693 
INJECTION-PUMP ASSEMBLY
6HE1TC-N
 
8943900480 
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6HE1TC-N
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

106693-6196  

106693-6197 
 
8943900481 
INJECTION-PUMP ASSEMBLY
6HE1TC-N
9 400 617 937 
8943900482 
INJECTION-PUMP ASSEMBLY
6HE1TC-N
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