106693-6080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066936080 1156027460

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106693-6080 1066936080

ISUZU 1156027460 1156027460

Service parts 106693-6080 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-7070

3. GOVERNOR 105488-1650

4. SUPPLY PUMP 105237-4060

5. AUTOM. ADVANCE MECHANIS 105691-3490

6. COUPLING PLATE 105663-0610

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7801

11. Nozzle and Holder 1-15300-218-1

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.1{225}

13. NOZZLE-HOLDER 105031-4801

14. NOZZLE 105015-8100

15. NOZZLE SET

Include in #1:

106693-6080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106693-6080 1066936080

ISUZU 1156027460 1156027460

Zexel num

Bosch num

Firm num

Name

106693-6080
106693-6081

1156027460 ISUZU

INJECTION-PUMP ASSEMBLY
6SD1-TC3 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.7 3.67 3.73

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 11.2

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 162.2 160.2 164.2

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 41.3 41.3

Boost pressure mmHg 310 310

Injection quantity adjustment_02

Adjusting point E

Rack position 5.5+-0.5

Pump speed r/min 240 240 240

Average injection quantity mm3/st. 11.6 8.4 14.8

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 8.2

Boost pressure kPa 10 8.7 11.3

Boost pressure mmHg 75 65 85

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 9.3

Boost pressure kPa 14 11.3 16.7

Boost pressure mmHg 105 85 125

Boost compensator adjustment_03

Pump speed r/min 500 500 500

Rack position 11.2

Boost pressure kPa 28 28 28

Boost pressure mmHg 210 210 210

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Supplied with torque spring not set. (5)Boost compensator stroke (6)Excess fuel setting for starting: SXL (7)Damper spring setting (8)Rack difference from N = N1
----------
RT=1 TH=2.7mm SXL=11.6+-0.1mm N1=500r/min
----------

Timer adjustment

(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(5.5)deg t1=2--sec. t2=2--sec.
----------
N1=800++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=5.5+-3deg R01=0/4load R02=4/4load

Speed control lever angle

F:Full speed
----------

----------
a=6deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=35mm
----------
a=15deg+-5deg b=34.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(37deg)+-5deg b=73deg+-5deg

0000001501 RACK SENSOR

(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=700r/min Ra=11.2mm
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Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(40deg)