106692-9462 ZEXEL 9 400 617 894 BOSCH INJECTION-PUMP ASSEMBLY 9400617894 1066929462 6151721821

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 894 9400617894

ZEXEL 106692-9462 1066929462

KOMATSU 6151721821 6151721821

Service parts 106692-9462 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-7451

3. GOVERNOR 105407-6691

4. SUPPLY PUMP 105217-1490

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0360

7. COUPLING PLATE 156636-6220

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4550

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 24.5(250)

13. NOZZLE-HOLDER 105041-7130

14. NOZZLE 105025-0330

15. NOZZLE SET

Include in #1:

106692-9462 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 894 9400617894

ZEXEL 106692-9462 1066929462

KOMATSU 6151721821 6151721821

Zexel num

Bosch num

Firm num

Name

106692-9462

9 400 617 894

6151721821 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-2120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.75 3.7 3.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 145 143 147

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 36 36

Boost pressure mmHg 270 270

Injection quantity adjustment_02

Adjusting point C

Rack position 6.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 22 20.5 23.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1.3

Boost pressure kPa 7.3 4.6 10

Boost pressure mmHg 55 35 75

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(10)

Boost pressure kPa 22.7 22.7 22.7

Boost pressure mmHg 170 170 170

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)Boost compensator stroke
----------
K=15
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=31deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=33deg+-5deg b=70deg+-5deg