106692-9331 ZEXEL 9 400 611 004 BOSCH INJECTION-PUMP ASSEMBLY 9400611004 1066929331 12666051010


106692-9331 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 004 9400611004
ZEXEL 106692-9331 1066929331
YANMAR 12666051010 12666051010

Service parts 106692-9331 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-7381
3. GOVERNOR 105407-6001
4. SUPPLY PUMP 105237-1890
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0400
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106692-9331 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 004 9400611004
ZEXEL 106692-9331 1066929331
YANMAR 12666051010 12666051010


Zexel num
Bosch num
Firm num
Name
106692-9331 
106692-9332 
9 400 611 004 
12666051010  YANMAR
INJECTION-PUMP ASSEMBLY
6HAL2-N * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.1 4.05 4.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.4
Pump speed r/min   600 600 600
Each cylinder's injection qty mm3/st.   214 207.6 220.4
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.8+-0.5
Pump speed r/min   350 350 350
Each cylinder's injection qty mm3/st.   15.5 13.9 17.1
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-9331
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set to avoid rack limit. (4)Set idle sub-spring
----------
K=6
----------

Speed control lever angle

Test data 106692-9331
F:Full speed I:Idle S:Stop
----------

----------
a=57deg+-3deg b=12deg+-5deg c=33deg+-5deg

Stop lever angle

Test data 106692-9331
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 106692-9331
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 106692-9331 ZEXEL

Yanmar 

 
 
INJECTION-PUMP ASSEMBLY
6HAL2-N
106692-9331  

106692-9332 
9 400 611 004 
12666051010 
INJECTION-PUMP ASSEMBLY
6HAL2-N
 
 
INJECTION-PUMP ASSEMBLY
6HAL2-N

Yanmar 

9 400 612 133 
12666051011 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 613 308 
12666051012 
INJECTION-PUMP ASSEMBLY
6HAL2
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