106692-9182 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066929182


106692-9182 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-9182 1066929182

Service parts 106692-9182 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-7091
3. GOVERNOR 105407-5240
4. SUPPLY PUMP 105217-1390
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106692-9182 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106692-9182 1066929182


Zexel num
Bosch num
Firm num
Name
106692-9182 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.9 2.85 2.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.3
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   245 240.1 249.9
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.8+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   32.5 28.3 36.7
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-9182
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Confirm that the rack is pulled back to R = R1 or less at solenoid operation (N = 0).
----------
K=7 R1=5.3mm
----------

Speed control lever angle

Test data 106692-9182
F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the pump speed at bb. (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=18deg+-5deg b=33deg+-5deg c=7deg+-5deg

Stop lever angle

Test data 106692-9182
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5.3mm bb=0r/min
----------
a=20deg+-5deg b=53deg+-5deg

Timing setting --

Test data 106692-9182
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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Group cross 106692-9182 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
106692-9182  
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 617 882 
12665451023 
INJECTION-PUMP ASSEMBLY
6HAL-DT
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