106692-9002 ZEXEL 9 400 610 999 BOSCH INJECTION-PUMP ASSEMBLY 9400610999 1066929002 6162731583

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 999 9400610999

ZEXEL 106692-9002 1066929002

KOMATSU 6162731583 6162731583

Service parts 106692-9002 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-8061

3. GOVERNOR 105448-9830

4. SUPPLY PUMP 105207-1350

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4143

11. Nozzle and Holder 6162-13-3702

12. Open Pre:MPa(Kqf/cm2) 26.0{265}

13. NOZZLE-HOLDER 105041-7102

14. NOZZLE 105015-6700

15. NOZZLE SET

Include in #1:

106692-9002 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 999 9400610999

ZEXEL 106692-9002 1066929002

KOMATSU 6162731583 6162731583

Zexel num

Bosch num

Firm num

Name

106692-9002

9 400 610 999

6162731583 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D170 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.4 2.35 2.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.4

Pump speed r/min 1000 1000 1000

Each cylinder's injection qty mm3/st. 321 315 327

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.3+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 58 53 63

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 16.2+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 400 390 410

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2 (6)Rack difference between N = N3 and N = N4
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K=20 N1=1000r/min N2=300r/min N3=1000r/min N4=700r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
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a=19deg+-5deg b=31deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------

----------
a=(130deg)