106692-4670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066924670


106692-4670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-4670 1066924670

Cross reference number

ZEXEL 106692-4670 1066924670


Zexel num
Bosch num
Firm num
Name
106692-4670 
106692-4672 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D170 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   1000 1000 1000
Each cylinder's injection qty mm3/st.   321 315.3 326.7
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   57.5 52.5 62.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   445 435 455
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106692-4670
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Rack difference to N = N3
----------
K=20 N1=1000r/min N2=700r/min N3=1000r/min
----------

Speed control lever angle

Test data 106692-4670
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=34deg+-5deg

Stop lever angle

Test data 106692-4670
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106692-4670
(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------

----------
a=(140deg)




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