106692-4640 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066924640 6162731430


106692-4640 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-4640 1066924640
KOMATSU 6162731430 6162731430

Cross reference number

ZEXEL 106692-4640 1066924640
KOMATSU 6162731430 6162731430


Zexel num
Bosch num
Firm num
Name
106692-4640 
106692-4641 
 
6162731430  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.5
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   472.5 467.5 477.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   39.5 34.5 44.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-4640
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=13 RAL=15+0.2mm L1=5.3-0.5mm
----------

Speed control lever angle

Test data 106692-4640
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Pump speed = bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(9deg)+-5deg b=6deg+-5deg c=35deg+-5deg

0000000901

Test data 106692-4640
F:Full load I:Idle S:Stop
----------

----------
a=26.5deg+-5deg b=(35deg)+-5deg c=53deg+-5deg

Timing setting

Test data 106692-4640
(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------

----------
a=(130deg)




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Group cross 106692-4640 ZEXEL

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