106692-4610 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066924610


106692-4610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-4610 1066924610

Cross reference number

ZEXEL 106692-4610 1066924610


Zexel num
Bosch num
Firm num
Name
106692-4610 
106692-4970 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D170 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1000 1000 1000
Each cylinder's injection qty mm3/st.   297 291.3 302.7
Basic   *
Fixing the lever   *
Boost pressure kPa   61.3 61.3
Boost pressure mmHg   460 460
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   310 305 315
Fixing the lever   *
Boost pressure kPa   61.3 61.3
Boost pressure mmHg   460 460
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.9+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   27.7 22.7 32.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   E
Rack position   11.6++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   245 235 255
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R1-1.9
Boost pressure kPa   24 22.7 26.7
Boost pressure mmHg   180 170 200
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R1(11.4)
Boost pressure kPa   48 41.3 54.7
Boost pressure mmHg   360 310 410

Test data Ex:

Governor adjustment

Test data 106692-4610
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2
----------
K=15 N1=1000r/min N2=700r/min
----------

Speed control lever angle

Test data 106692-4610
F:Full speed I:Idle S:Stop (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=32deg+-3deg c=31deg+-5deg

0000001501 LEVER

Test data 106692-4610
Speed lever adjustment 1. (1) For idling hold the speed lever (a) against the push rod (B). (2)At this time, confirm that the spring (C) is not bent by the operating torque of the speed lever. 2. (1) To stop, bend the spring (C) using the speed lever. (2)Position the rack at L2. (Adjustment is performed using the shim (F).) (3)Set and fix using lock nut (E) so that it contacts the guide screw (D). 3. Confirm that the speed lever returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------

Timing setting

Test data 106692-4610
(1)Pump vertical direction (2)Center position of spline gear's aligning tooth at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(140deg)




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Group cross 106692-4610 ZEXEL

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