106692-4230 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066924230


106692-4230 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-4230 1066924230

Service parts 106692-4230 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-8040
3. GOVERNOR
4. SUPPLY PUMP 105207-1272
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4120
11. Nozzle and Holder 6162-13-3501
12. Open Pre:MPa(Kqf/cm2) 26.0{265}
13. NOZZLE-HOLDER 105041-7020
14. NOZZLE 105015-6470
15. NOZZLE SET

Include in #1:

106692-4230 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106692-4230 1066924230


Zexel num
Bosch num
Firm num
Name
106692-4230 
106692-4234 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   384.4 379.4 389.4
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   34.2 29.2 39.2
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   12.6
Boost pressure kPa   12 9.3 14.7
Boost pressure mmHg   90 70 110
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   15.3
Boost pressure kPa   50.7 44 57.4
Boost pressure mmHg   380 330 430

Test data Ex:

Governor adjustment

Test data 106692-4230
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL (4)Rack difference between N = N1 and N = N2
----------
K=(15) RAL=16.6+0.2mm BCL=2.7+-0.1mm N1=900r/min N2=650r/min
----------

Speed control lever angle

Test data 106692-4230
F:Full speed I:Idle S:Stop
----------

----------
a=29deg+-5deg b=13deg+-5deg c=27deg+-3deg d=48deg--

0000001501 LEVER

Test data 106692-4230
(F) P/N: Part number of the shim L1:Thickness (mm) 1. Adjustment of the control lever (1)Perform idling with the control lever (A) contacting the pushrod (B). At this time, confirm that the spring (C) is not compressed by control lever (A)'s operating torque. (2)To set the stop position, compress spring (C) using the control lever (A) and adjust the rack so that it contacts the guide screw (D) at position L2. Then, set and fix using the lock nut (E). Adjust the rack position L2 at this time using the shim (F). (3)Confirm that the control lever (A) returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------

Timing setting

Test data 106692-4230
(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)B.T.D.C.: aa (4)-
----------
aa=37deg
----------
a=(130deg)




Have questions with 106692-4230?





Group cross 106692-4230 ZEXEL

Komatsu 

 
6162731150 
INJECTION-PUMP ASSEMBLY
SA6D170
 
6151711980 
INJECTION-PUMP ASSEMBLY
S6D125
9 400 617 832 
6151711981 
INJECTION-PUMP ASSEMBLY
S6D125
9 400 610 259 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 833 
6151711110 
INJECTION-PUMP ASSEMBLY
S6D125
106692-4230  

106692-4234 
 
 
INJECTION-PUMP ASSEMBLY
SA6D170
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 610 344 
6162731151 
INJECTION-PUMP ASSEMBLY
SA6D170
 
6151711780 
INJECTION-PUMP ASSEMBLY
S6D125
 
6151711890 
INJECTION-PUMP ASSEMBLY
S6D125
 
6151711821 
INJECTION-PUMP ASSEMBLY
S6D125
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
6151711823 
INJECTION-PUMP ASSEMBLY
S6D125
 
6151711824 
INJECTION-PUMP ASSEMBLY
S6D125
9 400 617 834 
6151711825 
INJECTION-PUMP ASSEMBLY
S6D125
 
6151711911 
INJECTION-PUMP ASSEMBLY
S6D125
 
6151711741 
INJECTION-PUMP ASSEMBLY
S6D125
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 835 
6162731470 
INJECTION-PUMP ASSEMBLY
S6D170
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