106692-4110 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066924110


106692-4110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-4110 1066924110

Cross reference number

ZEXEL 106692-4110 1066924110


Zexel num
Bosch num
Firm num
Name
106692-4110 
106692-4990 
 
  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D170 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.3
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   409 404 414
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.4+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   40 35 45
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-4110
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=17 RAL=14.8+0.2mm L1=5.3-0.5mm
----------

Speed control lever angle

Test data 106692-4110
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Pump speed = bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(9deg)+-5deg b=(2deg)+-5deg c=(36deg)+-5deg

Stop lever angle

Test data 106692-4110
F:Full load I:Idle S:Stop
----------

----------
a=26.5deg+-5deg b=(35deg)+-5deg c=53deg+-5deg

Timing setting

Test data 106692-4110
(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)- (4)-
----------

----------
a=(130deg)




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