106692-4051 ZEXEL F 019 Z10 709 BOSCH INJECTION-PUMP ASSEMBLY f019z10709 1066924051

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 709 f019z10709

ZEXEL 106692-4051 1066924051

Service parts 106692-4051 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-8030

3. GOVERNOR

4. SUPPLY PUMP 105207-1180

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4053

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 25.0(255)

13. NOZZLE-HOLDER 105041-7112

14. NOZZLE 105015-5500

15. NOZZLE SET

Include in #1:

106692-4051 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 709 f019z10709

ZEXEL 106692-4051 1066924051

Zexel num

Bosch num

Firm num

Name

106692-4051
106692-4052

F 019 Z10 709

KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D170 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.4 2.35 2.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.5

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 472.5 467.5 477.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.4+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 39.5 34.5 44.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT: RAL (3)The torque control spring does not operate. (4)Idle sub spring setting: L1.
----------
K=13 RAL=14.5+0.2mm L1=5.3-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=35deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of spline gear's aligning mark at No 1 cylinder's beginning of injection (key position) (3)- (4)-
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a=(130deg)