106691-6970 ZEXEL 9 400 617 803 BOSCH INJECTION-PUMP ASSEMBLY 9400617803 1066916970 1156012591


106691-6970 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 803 9400617803
ZEXEL 106691-6970 1066916970
ISUZU 1156012591 1156012591

Service parts 106691-6970 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-1251
3. GOVERNOR 105407-1950
4. SUPPLY PUMP 105237-1231
5. AUTOM. ADVANCE MECHANIS 105644-0090
6. COUPLING PLATE 105662-0630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4891
11. Nozzle and Holder 1-15300-041-1
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4171
14. NOZZLE 105015-3520
15. NOZZLE SET

Include in #1:

106691-6970 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 803 9400617803
ZEXEL 106691-6970 1066916970
ISUZU 1156012591 1156012591


Zexel num
Bosch num
Firm num
Name
106691-6970 
9 400 617 803 
1156012591  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   123 121 125
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   11.5 8.3 14.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1 0.1 1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106691-6970
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=17
----------

Speed control lever angle

Test data 106691-6970
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 106691-6970
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=10deg+-5deg b=53deg+-5deg

Timing setting

Test data 106691-6970
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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Group cross 106691-6970 ZEXEL

Isuzu 

 
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106691-6970  
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