106691-6960 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066916960 1156012620


106691-6960 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106691-6960 1066916960
ISUZU 1156012620 1156012620

Cross reference number

ZEXEL 106691-6960 1066916960
ISUZU 1156012620 1156012620


Zexel num
Bosch num
Firm num
Name
106691-6960 
 
1156012620  ISUZU
INJECTION-PUMP ASSEMBLY
E120 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   110.2 108.2 112.2
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   22.5 19.3 25.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   700+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   2.7 2.2 3.2
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-6960
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=10 N1=700r/min N2=420r/min
----------

Speed control lever angle

Test data 106691-6960
F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=23deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 106691-6960
N:Pump normal S:Stop the pump.
----------

----------
a=3deg+-5deg b=46deg+-5deg




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Group cross 106691-6960 ZEXEL

Isuzu 

 
1156011180 
INJECTION-PUMP ASSEMBLY
6RB2
 
1156011181 
INJECTION-PUMP ASSEMBLY
6RB2
 
1156011190 
INJECTION-PUMP ASSEMBLY
6RA2
 
1156011191 
INJECTION-PUMP ASSEMBLY
6RA2
 
1156011200 
INJECTION-PUMP ASSEMBLY
6RA2
 
1156011201 
INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
6QA1
 
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6QA1
 
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INJECTION-PUMP ASSEMBLY
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1156012515 
INJECTION-PUMP ASSEMBLY
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9 400 617 802 
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INJECTION-PUMP ASSEMBLY
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1156012533 
INJECTION-PUMP ASSEMBLY
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106691-6960  
 
1156012620 
INJECTION-PUMP ASSEMBLY
E120
9 400 617 803 
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INJECTION-PUMP ASSEMBLY
6RB1
 
1156013440 
INJECTION-PUMP ASSEMBLY
6RA1T
 
1156013441 
INJECTION-PUMP ASSEMBLY
6RA1-T
 
1156013442 
INJECTION-PUMP ASSEMBLY
6RA1-T
 
1156013450 
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