Rating:
Information injection-pump assembly
ZEXEL
106691-6530
1066916530
ISUZU
1156009331
1156009331
Cross reference number
ZEXEL
106691-6530
1066916530
ISUZU
1156009331
1156009331
Zexel num
Bosch num
Firm num
Name
106691-6530
1156009331 ISUZU
INJECTION-PUMP ASSEMBLY
E120 * K
E120 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3
2.95
3.05
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.6
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
110.2
108.2
112.2
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.5+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
22.5
19.3
25.7
Max. variation between cylinders
%
0
-1.3
1.3
Fixing the rack
*
Timer adjustment
Pump speed
r/min
700+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
800
Advance angle
deg.
0.7
0.2
1.2
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
2.7
2.2
3.2
Timer adjustment_04
Pump speed
r/min
1200
Advance angle
deg.
4.5
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Rack difference between N = N1 and N = N2
----------
K=10 N1=700r/min N2=420r/min
----------
----------
K=10 N1=700r/min N2=420r/min
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=8deg+-5deg b=23deg+-5deg c=32deg+-3deg
----------
----------
a=8deg+-5deg b=23deg+-5deg c=32deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=3deg+-5deg b=46deg+-5deg
----------
----------
a=3deg+-5deg b=46deg+-5deg
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Group cross 106691-6530 ZEXEL
Isuzu
106691-6530
1156009331
INJECTION-PUMP ASSEMBLY
E120
E120