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106691-6301 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066916301 1156007400


106691-6301 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106691-6301 1066916301
ISUZU 1156007400 1156007400

Cross reference number

ZEXEL 106691-6301 1066916301
ISUZU 1156007400 1156007400


Zexel num
Bosch num
Firm num
Name
106691-6301 
 
1156007400  ISUZU
INJECTION-PUMP ASSEMBLY
E120 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   121.7 117.9 125.5
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   135 131.2 138.8
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   25 21.8 28.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   700+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   975+15+5
Advance angle deg.   2.7 2.2 3.2
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   4.5 4.5 4.5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 106691-6301
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=12
----------

Speed control lever angle

Test data 106691-6301
F:Full speed I:Idle S:Stop
----------

----------
a=7.5deg+-5deg b=20.5deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 106691-6301
N:Pump normal S:Stop the pump.
----------

----------
a=(10deg) b=(53deg)




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