106691-4110 ZEXEL 9 400 613 072 BOSCH INJECTION-PUMP ASSEMBLY 9400613072 1066914110


106691-4110 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 072 9400613072
ZEXEL 106691-4110 1066914110

Service parts 106691-4110 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-7570
3. GOVERNOR 105407-8200
4. SUPPLY PUMP 105217-6090
5. AUTOM. ADVANCE MECHANIS 105681-6110
6. COUPLING PLATE 105663-0920
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-5090
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 27.5{280}
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-4060
15. NOZZLE SET

Include in #1:

106691-4110 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 072 9400613072
ZEXEL 106691-4110 1066914110


Zexel num
Bosch num
Firm num
Name
106691-4110 
106691-4111 
9 400 613 072 
   
INJECTION-PUMP ASSEMBLY
* K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.75 3.7 3.8
Rack position
Point A or more.
  R=A++
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   140.5 138.5 142.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 8.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   13.1++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   160 150 170
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   450 450 450
Rack position   R1-1.2
Boost pressure kPa   8 6.7 9.3
Boost pressure mmHg   60 50 70
Boost compensator adjustment_02
Pump speed r/min   450 450 450
Rack position   R1(12.4)
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   950
Advance angle deg.   2 1.7 2.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-4110
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting (7)Rack difference between N = N1 and N = N2
----------
K=20 BCL=1.2+-0.1mm N1=1000r/min N2=500r/min
----------

Speed control lever angle

Test data 106691-4110
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=69mm
----------
a=(10deg)+-5deg b=(26deg)+-5deg

Stop lever angle

Test data 106691-4110
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=33deg+-5deg b=70deg+-5deg

Timing setting

Test data 106691-4110
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(140deg)




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Group cross 106691-4110 ZEXEL

Yanmar 

9 400 610 998 
12861251010 
INJECTION-PUMP ASSEMBLY
6GHD50A
106691-4110  

106691-4111 
9 400 613 072 
 
INJECTION-PUMP ASSEMBLY
 
 
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9 400 613 307 
 
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9 400 617 792 
6156711210 
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9 400 613 396 
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