106691-4100 ZEXEL 9 400 610 998 BOSCH INJECTION-PUMP ASSEMBLY 9400610998 1066914100 12861251010


106691-4100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 998 9400610998
ZEXEL 106691-4100 1066914100
YANMAR 12861251010 12861251010

Service parts 106691-4100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-7321
3. GOVERNOR 105407-5700
4. SUPPLY PUMP 105207-1260
5. AUTOM. ADVANCE MECHANIS 105636-1210
6. COUPLING PLATE 105663-0440
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106691-4100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 998 9400610998
ZEXEL 106691-4100 1066914100
YANMAR 12861251010 12861251010


Zexel num
Bosch num
Firm num
Name
106691-4100 
9 400 610 998 
12861251010  YANMAR
INJECTION-PUMP ASSEMBLY
6GHD50A K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1150 1150 1150
Each cylinder's injection qty mm3/st.   144.5 141.6 147.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.4+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   11 9.9 12.1
Fixing the rack   *
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-4100
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL
----------
K=5 RAL=14+-0.1mm
----------

Speed control lever angle

Test data 106691-4100
F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=34deg+-5deg c=49deg+-3deg

Stop lever angle

Test data 106691-4100
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 106691-4100
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 106691-4100 ZEXEL

Yanmar 

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12861251010 
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