106691-3100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066913100 220005790a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106691-3100 1066913100

HINO 220005790A 220005790a

Service parts 106691-3100 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-5011

3. GOVERNOR 105306-0640

4. SUPPLY PUMP 105207-1020

5. AUTOM. ADVANCE MECHANIS 105636-0351

6. COUPLING PLATE 105662-0500

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106691-3100 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-3100 1066913100

HINO 220005790A 220005790a

Zexel num

Bosch num

Firm num

Name

106691-3100

220005790A HINO

INJECTION-PUMP ASSEMBLY
ER200 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.45 3.42 3.48

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position R1(8.7)

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 97 91 103

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position R1(8.7)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 107 105 109

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position R1(8.7)

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 115 109 121

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 4.5+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 11 8 14

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 8.9+0.2

Pump speed r/min 330 330 330

Average injection quantity mm3/st. 97 94 100

Fixing the lever *

Remarks
Startup boost setting

Injection quantity adjustment_06

Adjusting point F

Rack position 14.4+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 187 187 207

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 1000--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 950

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 0.9

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 1.1 0.6 1.6

Timer adjustment_05

Pump speed r/min 1150

Advance angle deg. 2.5 2.2 2.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)After completing adjustment of the broken line, set the lever at the unbroken line position. (2)Rack limit using stop lever (3)Excess fuel setting for starting: SXL (4)Damper spring setting: DL
----------
SXL=8.9+0.2mm DL=2.4-0.2mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=(67deg)+-5deg b=(17deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=8deg+-5deg b=40deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+-25r/min Ra=4.5mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)

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Group cross 106691-3100 ZEXEL

Hino

106691-3100

220005790A

INJECTION-PUMP ASSEMBLY
ER200