106691-1780 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066911780 1156002511


106691-1780 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106691-1780 1066911780
ISUZU 1156002511 1156002511

Service parts 106691-1780 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105467-0130
4. SUPPLY PUMP 105237-1231
5. AUTOM. ADVANCE MECHANIS 105614-0460
6. COUPLING PLATE 105662-0350
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4480
11. Nozzle and Holder 1-15300-008-0
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4170
14. NOZZLE 105015-3210
15. NOZZLE SET

Include in #1:

106691-1780 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-1780 1066911780
ISUZU 1156002511 1156002511


Zexel num
Bosch num
Firm num
Name
106691-1780 
 
1156002511  ISUZU
INJECTION-PUMP ASSEMBLY
E120 * 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.7
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   119.4 115.8 123
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   116.2 112.8 119.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   22.5 19.3 25.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   10++
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   125 125
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.7+0.2
Pump speed r/min   420 420 420
Average injection quantity mm3/st.   109
Fixing the lever   *
Remarks
After startup boost setting
 

Test data Ex:

Governor adjustment

Test data 106691-1780
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set the load lever's stop position so that R = aa (N = 0). (3)Excess fuel setting for starting: SXL
----------
DL=5.5-0.5mm aa=5mm SXL=7.7+0.2mm
----------

0000000901

Test data 106691-1780
F:Full load I:Idle S:Stop
----------

----------
a=6.5deg+-5deg b=8deg+-5deg c=29deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=275r/min Ra=5.5mm
----------




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Group cross 106691-1780 ZEXEL

Isuzu 

 
1156002980 
INJECTION-PUMP ASSEMBLY
E120
 
1156002970 
INJECTION-PUMP ASSEMBLY
E120
 
1156003020 
INJECTION-PUMP ASSEMBLY
E120
 
1156003430 
INJECTION-PUMP ASSEMBLY
E120
 
1156003440 
INJECTION-PUMP ASSEMBLY
E120
 
1156000701 
INJECTION-PUMP ASSEMBLY
E120
 
1156002501 
INJECTION-PUMP ASSEMBLY
E120
 
1156000711 
INJECTION-PUMP ASSEMBLY
E120
106691-1780  
 
1156002511 
INJECTION-PUMP ASSEMBLY
E120
 
1156002541 
INJECTION-PUMP ASSEMBLY
E120
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