106691-0440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066910440


106691-0440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106691-0440 1066910440

Service parts 106691-0440 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5910
3. GOVERNOR 105487-5210
4. SUPPLY PUMP 105227-1040
5. AUTOM. ADVANCE MECHANIS 105681-0960
6. COUPLING PLATE 105662-0751
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7950
11. Nozzle and Holder 16600-96572
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/19.6{200}
13. NOZZLE-HOLDER 105030-4210
14. NOZZLE 105015-8420
15. NOZZLE SET

Include in #1:

106691-0440 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-0440 1066910440


Zexel num
Bosch num
Firm num
Name
106691-0440 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.6
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   123.8 121.8 125.8
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.9+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   R1(9.4)+ -0.1
Pump speed r/min   40 40 40
Average injection quantity mm3/st.   91 91 101
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950
Remarks
Measure the actual advance angle.
 
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-0440
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Rack limit using stop lever: RA (5)Excess fuel setting for starting: SXL (6)Damper spring setting
----------
RT=1 TH=1.8mm RA=R1(9.4)+-0.1mm SXL=8.4+-0.1mm
----------

Speed control lever angle

Test data 106691-0440
F:Full speed
----------

----------
a=16deg+-5deg

0000000901

Test data 106691-0440
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=24deg+-3deg

Stop lever angle

Test data 106691-0440
N:Pump normal S:Stop the pump. (1)Drive side (2)Use the hole at R = aa (3)Rack position bb
----------
aa=50mm bb=(9.4)+-0.1mm
----------
a=22deg+-5deg b=24deg+-5deg

Timing setting

Test data 106691-0440
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




Have questions with 106691-0440?





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