106685-4550 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066854550 35a6500710


106685-4550 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106685-4550 1066854550
MITSUBISHI-HEAV 35A6500710 35a6500710

Service parts 106685-4550 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-4320
3. GOVERNOR 105447-2600
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0670
7. COUPLING PLATE 156638-2420
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106685-4550 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106685-4550 1066854550
MITSUBISHI-HEAV 35A6500710 35a6500710


Zexel num
Bosch num
Firm num
Name
106685-4550 
106685-4551 
 
35A6500710  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6A3-1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.7
Pump speed r/min   920 920 920
Average injection quantity mm3/st.   424 415 433
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   93.3 93.3
Boost pressure mmHg   700 700
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   37 34 40
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   R1-3.2
Boost pressure kPa   33.3 30.6 36
Boost pressure mmHg   250 230 270
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   R1(13.7)
Boost pressure kPa   80 73.3 86.7
Boost pressure mmHg   600 550 650

Test data Ex:

Governor adjustment

Test data 106685-4550
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring (5)Boost compensator stroke: BCL
----------
K=19 BCL=3.2+-0.1mm
----------

Speed control lever angle

Test data 106685-4550
F:Full speed I:Idle (1)Stopper bolt setting (2)At the center of the lever key groove
----------

----------
a=(4deg)+-5deg b=(25deg)+-5deg

Stop lever angle

Test data 106685-4550
N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa, rack position bb
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)

Timing setting

Test data 106685-4550
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)




Have questions with 106685-4550?





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