Rating:
Information injection-pump assembly
BOSCH
9 400 613 306
9400613306
ZEXEL
106685-4480
1066854480
Service parts 106685-4480 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
24.5{250}
15.
NOZZLE SET
Include in #1:
106685-4480
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 613 306
9400613306
ZEXEL
106685-4480
1066854480
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131425-1620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.3
3.25
3.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.8
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
308
303
313
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
84
84
Boost pressure
mmHg
630
630
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.7+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
19
17.5
20.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
D
Rack position
12++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
275
265
285
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
R1-2
Boost pressure
kPa
32
29.3
34.7
Boost pressure
mmHg
240
220
260
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
R1(12.7)
Boost pressure
kPa
70.6
70.6
70.6
Boost pressure
mmHg
530
530
530
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Boost compensator stroke
(5)Rack difference between N = N1 and N = N2
----------
K=22 N1=1000r/min N2=700r/min
----------
----------
K=22 N1=1000r/min N2=700r/min
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Base lever only
----------
----------
a=(23.5deg)+-5deg b=39deg+-3deg c=(36.5deg)+-5deg
----------
----------
a=(23.5deg)+-5deg b=39deg+-3deg c=(36.5deg)+-5deg
0000001501 GOVERNOR IDLE SUB SPRING
f : Installation load ON
2 stage idle sub-spring simultaneous setting method
1. (1) Remove the idling sub spring capsule from the governor.
(2)Tighten the screw (A) until it contacts the spring (B) (that is, until the set force is generated).
(3)Return to speed N1.
(4)Set so that the set force is zero.
(5)Fix using the lock nut (C).
2. Set the idle sub spring capsule adjusted as per (1) 1.
(2)Same as the normal 1 stage idle sub spring.
(3)Set so that it satisfies the governor adjustment standards.
(4)Do not loosen lock nut (C) at this time.
----------
N1=1/2
----------
----------
N1=1/2
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=19deg
----------
a=(10deg)
----------
aa=19deg
----------
a=(10deg)