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Information injection-pump assembly
BOSCH
F 019 Z20 219
f019z20219
ZEXEL
106685-4411
1066854411
KOMATSU
6212721441
6212721441
Cross reference number
BOSCH
F 019 Z20 219
f019z20219
ZEXEL
106685-4411
1066854411
KOMATSU
6212721441
6212721441
Zexel num
Bosch num
Firm num
Name
106685-4411
F 019 Z20 219
6212721441 KOMATSU
INJECTION-PUMP ASSEMBLY
SAA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
SAA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131425-1620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.3
3.25
3.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.8
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
339
334
344
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
77.3
77.3
Boost pressure
mmHg
580
580
Injection quantity adjustment_02
Adjusting point
C
Rack position
R2+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
17
15.5
18.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
E
Rack position
13.1++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
285
275
295
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
R1-2
Boost pressure
kPa
32
25.3
38.7
Boost pressure
mmHg
240
190
290
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
R1(12.8)
Boost pressure
kPa
68
65.3
70.7
Boost pressure
mmHg
510
490
530
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Deliver without the torque control spring operating.
(4)Before adjusting the governor, adjust the idle sub-spring.
(5)RACK LIMIT
(6)Boost compensator stroke
----------
K=5?`25
----------
----------
K=5?`25
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Actual measurement
(2)Actual measurement
(3)Actual measurement
(4)Stopper bolt setting
----------
----------
----------
----------
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
(2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=29deg+-5deg b=(73deg)
----------
aa=0r/min bb=1-0.5mm
----------
a=29deg+-5deg b=(73deg)
0000001501 GOVERNOR IDLE SUB SPRING
f : Installation load ON
2 stage idle sub-spring simultaneous setting method
1. (1) Remove the idling sub spring capsule from the governor.
(2)Tighten the screw (A) until it contacts the spring (B) (that is, until the set force is generated).
(3)Return to speed N1.
(4)Set so that the set force is zero.
(5)Fix using the lock nut (C).
2. Set the idle sub spring capsule adjusted as per (1) 1.
(2)Same as the normal 1 stage idle sub spring.
(3)Set so that it satisfies the governor adjustment standards.
(4)Do not loosen lock nut (C) at this time.
----------
N1=1/2
----------
----------
N1=1/2
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=19deg
----------
a=(10deg)
----------
aa=19deg
----------
a=(10deg)
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Group cross 106685-4411 ZEXEL
Komatsu
106685-4411
F 019 Z20 219
6212721441
INJECTION-PUMP ASSEMBLY
SAA6D140
SAA6D140