106685-4372 ZEXEL 9 400 612 761 BOSCH INJECTION-PUMP ASSEMBLY 9400612761 1066854372


106685-4372 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 761 9400612761
ZEXEL 106685-4372 1066854372

Service parts 106685-4372 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3801
3. GOVERNOR 105952-2781
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-5000
11. Nozzle and Holder 6215-11-3700
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-3340
15. NOZZLE SET

Include in #1:

106685-4372 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 761 9400612761
ZEXEL 106685-4372 1066854372


Zexel num
Bosch num
Firm num
Name
106685-4372 
106685-4373 
9 400 612 761 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (12.7)
Vist V   1.95 1.95 1.95
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   328 325 331
Max. variation between cylinders %   0 -3 3
Basic   *
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Rack position   (7.2)
Vist V   2.8 2.7 2.9
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.5 7 10
Max. variation between cylinders %   0 -15 15

Test data Ex:

Speed control lever angle

Test data 106685-4372
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106685-4372
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=23deg
----------
a=(30deg)

Stop lever angle

Test data 106685-4372
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Group cross 106685-4372 ZEXEL

9 400 612 285 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
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9 400 612 761 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

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