106685-4250 ZEXEL 9 400 611 908 BOSCH INJECTION-PUMP ASSEMBLY 9400611908 1066854250


106685-4250 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 908 9400611908
ZEXEL 106685-4250 1066854250

Service parts 106685-4250 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3660
3. GOVERNOR 105447-2440
4. SUPPLY PUMP 105237-1591
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-2392
7. COUPLING PLATE 156639-4420
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4930
11. Nozzle and Holder 6152-15-3600
12. Open Pre:MPa(Kqf/cm2) 26.0{265}
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-2710
15. NOZZLE SET

Include in #1:

106685-4250 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 908 9400611908
ZEXEL 106685-4250 1066854250


Zexel num
Bosch num
Firm num
Name
106685-4250 
106685-4251 
9 400 611 908 
   
INJECTION-PUMP ASSEMBLY
6M122A-1 * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-2120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Rack position   R=10++
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.3
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   404 399 409
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   131 131
Boost pressure mmHg   980 980
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.7+-0.5
Pump speed r/min   280 280 280
Average injection quantity mm3/st.   28.5 26.5 30.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   R1(8.4)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   185.5 182.5 188.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1(8.4)
Boost pressure kPa   30.7 28 33.4
Boost pressure mmHg   230 210 250
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1+3.9
Boost pressure kPa   117 110.3 123.7
Boost pressure mmHg   880 830 930

Test data Ex:

Governor adjustment

Test data 106685-4250
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Set using full load screw at shipping. (5)Stop lever at stopping (with the speed lever at full)
----------
K=13 BCL=3.9+-0.1mm
----------

Speed control lever angle

Test data 106685-4250
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=34deg+-5deg

Stop lever angle

Test data 106685-4250
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106685-4250
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)At rack position = bb or more
----------
aa=25deg bb=10mm
----------
a=(150deg)




Have questions with 106685-4250?





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