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106684-4240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066844240 6215711580


106684-4240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106684-4240 1066844240
KOMATSU 6215711580 6215711580

Service parts 106684-4240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2970
3. GOVERNOR
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4620
11. Nozzle and Holder 6215-11-3300
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-0770
15. NOZZLE SET

Include in #1:

106684-4240 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106684-4240 1066844240
KOMATSU 6215711580 6215711580


Zexel num
Bosch num
Firm num
Name
106684-4240 
106684-4241 
 
6215711580  KOMATSU
INJECTION-PUMP ASSEMBLY
SA12V140 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   372 369 375
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point A's rack position same as 106682-9371 in row L.  
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.9+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   28.5 27 30
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Timing setting

Test data 106684-4240
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(160deg)




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Group cross 106684-4240 ZEXEL

Komatsu 

106684-4240  

106684-4241 
 
6215711580 
INJECTION-PUMP ASSEMBLY
SA12V140
106684-4241  

106684-4242 
9 400 610 988 
 
INJECTION-PUMP ASSEMBLY
106684-4242  

106684-4243 
9 400 612 815 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

106684-4243  

106684-4244 
9 400 617 674 
6215711581 
INJECTION-PUMP ASSEMBLY
SA12V140
106684-4244  
F 019 Z20 192 
6215711582 
INJECTION-PUMP ASSEMBLY
SA12V140
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