106682-9740 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829740 35a6500270


106682-9740 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-9740 1066829740
MITSUBISHI-HEAV 35A6500270 35a6500270

Cross reference number

ZEXEL 106682-9740 1066829740
MITSUBISHI-HEAV 35A6500270 35a6500270


Zexel num
Bosch num
Firm num
Name
106682-9740 
106682-9741 
 
35A6500270  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6B3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   421 412 430
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   93.3 93.3
Boost pressure mmHg   700 700
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.1+-0.5
Pump speed r/min   310 310 310
Average injection quantity mm3/st.   20.5 17.5 23.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-3.2
Boost pressure kPa   33.3 30.6 36
Boost pressure mmHg   250 230 270
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(13.7)
Boost pressure kPa   80 73.3 86.7
Boost pressure mmHg   600 550 650

Test data Ex:

Governor adjustment

Test data 106682-9740
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke: BCL (3)Idle sub spring setting: L1.
----------
K=13 BCL=3.2+-0.1mm L1=6.3-0.5mm
----------

Speed control lever angle

Test data 106682-9740
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set speed at bb (setting at delivery). (3)At the center of the lever key groove
----------
aa=600r/min bb=900r/min
----------
a=17deg+-5deg b=14deg+-5deg c=31deg+-5deg

Stop lever angle

Test data 106682-9740
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)

Timing setting

Test data 106682-9740
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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Komatsu 

 
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