106682-9580 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829580


106682-9580 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-9580 1066829580

Service parts 106682-9580 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3100
3. GOVERNOR 105447-1920
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0670
7. COUPLING PLATE 156639-3520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4590
11. Nozzle and Holder 36261-02080
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4620
14. NOZZLE 105015-8520
15. NOZZLE SET

Include in #1:

106682-9580 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106682-9580 1066829580


Zexel num
Bosch num
Firm num
Name
106682-9580 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   364 355 373
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Boost pressure kPa   42.7 42.7
Boost pressure mmHg   320 320
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.4+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   13 10 16
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-3.2
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(13.1)
Boost pressure kPa   29.3 22.6 36
Boost pressure mmHg   220 170 270

Test data Ex:

Governor adjustment

Test data 106682-9580
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=7 N1=900r/min N2=850r/min L1=6.8-0.5mm
----------

Speed control lever angle

Test data 106682-9580
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set speed at bb (setting at delivery). (3)At the center of the lever key groove
----------
aa=750r/min bb=900r/min
----------
a=20deg+-5deg b=19deg+-5deg c=24deg+-5deg

Stop lever angle

Test data 106682-9580
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb
----------
aa=0r/min bb=1-0.5mm
----------
a=35deg+-5deg b=(73deg)

Timing setting

Test data 106682-9580
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)




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