106682-9570 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829570

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106682-9570 1066829570

Cross reference number

ZEXEL 106682-9570 1066829570

Zexel num

Bosch num

Firm num

Name

106682-9570

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1320

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 313 308 318

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 76 76

Boost pressure mmHg 570 570

Injection quantity adjustment_02

Adjusting point B

Rack position 7.6+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 12.5 11 14

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 450 440 460

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-2.7

Boost pressure kPa 22.7 16 29.4

Boost pressure mmHg 170 120 220

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(12.2)

Boost pressure kPa 66.7 64 69.4

Boost pressure mmHg 500 480 520

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set the idle sub spring simultaneously (OUT, IN). (3)RACK LIMIT (4)Boost compensator stroke: BCL
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K=16 BCL=2.7+-0.1mm
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Confirm non-injection at speed = aa with stop lever at stop. (2)Stopper bolt setting
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aa=200r/min
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a=20deg+-5deg b=34deg+-5deg c=45deg+-5deg

0000001501 GOVERNOR IDLE SUB SPRING

f : Installation load ON 2 stage idle sub-spring simultaneous setting method 1. (1) Remove the idling sub spring capsule from the governor. (2)Tighten the screw (A) until it contacts the spring (B) (that is, until the set force is generated). (3)Return to speed N1. (4)Set so that the set force is zero. (5)Fix using the lock nut (C). 2. Set the idle sub spring capsule adjusted as per (1) 1. (2)Same as the normal 1 stage idle sub spring. (3)Set so that it satisfies the governor adjustment standards. (4)Do not loosen lock nut (C) at this time.
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N1=1/2
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