106682-9050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829050


106682-9050 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-9050 1066829050

Cross reference number

ZEXEL 106682-9050 1066829050


Zexel num
Bosch num
Firm num
Name
106682-9050 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   336 333 339
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   34 32.5 35.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106682-9050
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (set at 106684-4130) (3)Set the No 1 idle sub spring. (4)Set the 2nd idle sub spring.
----------
K=17 RAL=15.5+0.2mm
----------

Speed control lever angle

Test data 106682-9050
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=15deg+-5deg

Stop lever angle

Test data 106682-9050
N:Pump normal S:Stop the pump.
----------

----------
a=(73deg) b=43.5deg+-5deg

Timing setting

Test data 106682-9050
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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