106682-9031 ZEXEL 9 400 617 592 BOSCH INJECTION-PUMP ASSEMBLY 9400617592 1066829031 6212711110


106682-9031 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106682-9031 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 617 592 9400617592
ZEXEL 106682-9031 1066829031
KOMATSU 6212711110 6212711110

Service parts 106682-9031 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2520
3. GOVERNOR 105447-1400
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4492
11. Nozzle and Holder 6215-15-3201
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105015-9160
15. NOZZLE SET

Include in #1:

106682-9031 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 592 9400617592
ZEXEL 106682-9031 1066829031
KOMATSU 6212711110 6212711110


Zexel num
Bosch num
Firm num
Name
106682-9031 
9 400 617 592 
6212711110  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.85 3.8 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   385 382 388
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   72 72
Boost pressure mmHg   540 540
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.3+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   14 12.5 15.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   15.1+0.2
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   310 290 330
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2.8
Boost pressure kPa   12 9.3 14.7
Boost pressure mmHg   90 70 110
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(14.4)
Boost pressure kPa   58.7 52 65.4
Boost pressure mmHg   440 390 490

Test data Ex:

Governor adjustment

Test data 106682-9031
N:Pump speed R:Rack position (mm) (1)Notch: K (2)The torque control spring does not operate. (3)RACK LIMIT: RAL (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=18 RAL=15.1+0.2mm BCL=2.9+-0.1mm
----------

Speed control lever angle

Test data 106682-9031
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 106682-9031
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=29deg+-5deg b=(73deg)

Timing setting

Test data 106682-9031
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)




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