106682-4950 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066824950


106682-4950 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-4950 1066824950

Cross reference number

ZEXEL 106682-4950 1066824950


Zexel num
Bosch num
Firm num
Name
106682-4950 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   493 488 498
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   38 33 43
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   470 470 490
Fixing the rack   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106682-4950
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT
----------

----------

Speed control lever angle

Test data 106682-4950
F:Full speed
----------

----------
a=(3deg)+-5deg

0000000901

Test data 106682-4950
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=21deg+-5deg b=36deg+-3deg

Stop lever angle

Test data 106682-4950
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=26mm
----------
a=(4.5deg)+-5deg b=73deg+-5deg

Timing setting

Test data 106682-4950
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 106682-4950?





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