106682-4680 ZEXEL 9 400 617 571 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 617 571 9400617571
ZEXEL 106682-4680 1066824680
SHINKO-ENGIN. 0170095400 0170095400

Service parts 106682-4680 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2260
3. GOVERNOR 105447-5760
4. SUPPLY PUMP 105237-4370
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4440
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105040-2200
14. NOZZLE 105015-6360
15. NOZZLE SET

Include in #1:

106682-4680 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 571 9400617571
ZEXEL 106682-4680 1066824680
SHINKO-ENGIN. 0170095400 0170095400


Zexel num Bosch num Firm num Firm Name
106682-4680  9 400 617 571  0170095400  SHINKO-ENGIN. INJECTION-PUMP ASSEMBLY
S12V15D K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-4-1000
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   14.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   358 348 368
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks  
Standard point A's rack position same as 106684-4060 in row A


Injection quantity adjustment_02
Adjusting point   B
Rack position   9.7+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   81 73 89
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 106682-4680 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle spring not operating. (3)Idle sub spring setting: L1.
----------
K=8 L1=9.7-0.5mm
----------



Speed control lever angle

Test data 106682-4680 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(11deg)+-5deg b=(33deg)+-5deg



Stop lever angle

Test data 106682-4680 N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg



Timing setting

Test data 106682-4680 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)





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Group cross 106682-4680 ZEXEL

106682-4600      INJECTION-PUMP ASSEMBLY
106682-4601      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4602 
106682-4720 
9 400 617 565  6212711860  INJECTION-PUMP ASSEMBLY
SA6D140
106682-4610      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4611 
106682-4730 
9 400 617 566  6212711870  INJECTION-PUMP ASSEMBLY
SA6D140
106682-4620      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4621 
106682-4740 
9 400 617 567  6212711880  INJECTION-PUMP ASSEMBLY
SA6D140

Mitsubishi-Heav 

106682-4630 
106682-4631 
  35A6500360  INJECTION-PUMP ASSEMBLY
S6A3
106682-4631      INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

106682-4632 
106682-4633 
F 019 Z10 874  35A6510360  INJECTION-PUMP ASSEMBLY
S6A3
106682-4633  9 400 612 925  35A6520360  INJECTION-PUMP ASSEMBLY
S6A3
106682-4640      INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

106682-4641 
106682-4642 
  35A6510330  INJECTION-PUMP ASSEMBLY
S6A3
106682-4642      INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

106682-4643 
106682-4644 
9 400 610 971  35A6520330  INJECTION-PUMP ASSEMBLY
S6A3
106682-4644 
106682-4645 
9 400 611 841  35A6530330  INJECTION-PUMP ASSEMBLY
S6A3
106682-4645 
106682-4646 
9 400 612 573  35A6540330  INJECTION-PUMP ASSEMBLY
S6A3
106682-4646 
106682-4647 
  35A6550330  INJECTION-PUMP ASSEMBLY
S6A3
106682-4647  9 400 613 213  35A6560330  INJECTION-PUMP ASSEMBLY
S6A3
106682-4650      INJECTION-PUMP ASSEMBLY
106682-4651      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4652 
106682-4850 
9 400 617 568  6162732410  INJECTION-PUMP ASSEMBLY
SA6D170
106682-4660      INJECTION-PUMP ASSEMBLY
106682-4661      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4662 
106682-4840 
9 400 617 569  6162732420  INJECTION-PUMP ASSEMBLY
SA6D170
106682-4670 
106682-4671 
F 019 Z10 056    INJECTION-PUMP ASSEMBLY
106682-4671 
106682-4672 
F 019 Z10 057    INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4672  9 400 617 570  6162732160  INJECTION-PUMP ASSEMBLY
S6D170

Shinko-Engin. 

106682-4680  9 400 617 571  0170095400  INJECTION-PUMP ASSEMBLY
S12V15D
106682-4690      INJECTION-PUMP ASSEMBLY
106682-4691      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4692  9 400 617 572  6162732440  INJECTION-PUMP ASSEMBLY
SA6D170
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