106682-4550 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 106682-4550 1066824550
SHINKO-ENGIN. 0160090020 0160090020


Cross reference number

ZEXEL 106682-4550 1066824550
SHINKO-ENGIN. 0160090020 0160090020


Zexel num Bosch num Firm num Firm Name
106682-4550    0160090020  SHINKO-ENGIN. INJECTION-PUMP ASSEMBLY
S613 * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   244 241 247
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   20 18 22
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 106682-4550 N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=17
----------



Speed control lever angle

Test data 106682-4550 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(25deg)+-5deg b=(43deg)+-5deg



Stop lever angle

Test data 106682-4550 N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg



Timing setting

Test data 106682-4550 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)





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Niigata-Tekkou 

106682-4512  9 400 617 558  74W47040C  INJECTION-PUMP ASSEMBLY
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Komatsu 

106682-4533  9 400 617 560  6215711171  INJECTION-PUMP ASSEMBLY
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Komatsu 

106682-4542 
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Shinko-Engin. 

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Komatsu 

106682-4561 
106682-4810 
9 400 617 562  6162732132  INJECTION-PUMP ASSEMBLY
SA6D170
106682-4572      INJECTION-PUMP ASSEMBLY
106682-4573      INJECTION-PUMP ASSEMBLY
106682-4574 
106682-4575 
9 400 619 871    INJECTION-PUMP ASSEMBLY
106682-4575      INJECTION-PUMP ASSEMBLY
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SA6D125H
106682-4577      INJECTION-PUMP ASSEMBLY

Komatsu 

106682-4578  9 400 617 563  6152711380  INJECTION-PUMP ASSEMBLY
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Yanmar 

106682-4580    12862551010  INJECTION-PUMP ASSEMBLY
6GHA-ST
106682-4590      INJECTION-PUMP ASSEMBLY

Yanmar 

106682-4591  9 400 617 564  12862551011  INJECTION-PUMP ASSEMBLY
6GHA-ST
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