Rating:
Information injection-pump assembly
BOSCH
9 400 612 445
9400612445
ZEXEL
106682-4380
1066824380
KOMATSU
6162732120
6162732120
Service parts 106682-4380 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6162-13-3801
12.
Open Pre:MPa(Kqf/cm2)
26.6{265}
15.
NOZZLE SET
Include in #1:
106682-4380
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 612 445
9400612445
ZEXEL
106682-4380
1066824380
KOMATSU
6162732120
6162732120
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131425-1620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.2
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
325.2
323.2
327.2
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
40
40
Boost pressure
mmHg
300
300
Injection quantity adjustment_02
Adjusting point
B
Rack position
4.8+-0.5
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
23.2
21.2
25.2
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
C
Rack position
13.4+-0.
5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
348.5
338.5
358.5
Fixing the lever
*
Boost pressure
kPa
40
40
Boost pressure
mmHg
300
300
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
700
700
700
Rack position
11.3
Boost pressure
kPa
8
4.7
11.3
Boost pressure
mmHg
60
35
85
Boost compensator adjustment_02
Pump speed
r/min
700
700
700
Rack position
12.2
Boost pressure
kPa
26.7
26.7
26.7
Boost pressure
mmHg
200
200
200
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Tolerance for racks not indicated: +-0.05mm.
(2)RACK LIMIT: RAL
(3)Boost compensator stroke: BCL
(4)Damper spring setting
----------
RAL=(13.4)mm BCL=0.9+-0.1mm
----------
----------
RAL=(13.4)mm BCL=0.9+-0.1mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=17deg+-5deg
----------
----------
a=17deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=39deg+-3deg b=15deg+-5deg
----------
----------
a=39deg+-3deg b=15deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Use the hole at R = aa
----------
aa=26mm
----------
a=(4.5deg)+-5deg b=73deg+-5deg
----------
aa=26mm
----------
a=(4.5deg)+-5deg b=73deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(30deg)
----------
----------
a=(30deg)