106682-1121 ZEXEL F 01G 09U 0JC BOSCH INJECTION-PUMP ASSEMBLY f01g09u0jc 1066821121 1156035141

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 01G 09U 0JC f01g09u0jc

ZEXEL 106682-1121 1066821121

ISUZU 1156035141 1156035141

Service parts 106682-1121 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-4310

3. GOVERNOR 105487-7781

4. SUPPLY PUMP 105237-5401

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0860

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-6280

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 22.1(225)

13. NOZZLE-HOLDER 105041-3132

14. NOZZLE 105025-4520

15. NOZZLE SET

Include in #1:

106682-1121 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 0JC f01g09u0jc

ZEXEL 106682-1121 1066821121

ISUZU 1156035141 1156035141

Zexel num

Bosch num

Firm num

Name

106682-1121
106682-1122

F 01G 09U 0JC

1156035141 ISUZU

INJECTION-PUMP ASSEMBLY
6WG1-TMC * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 134424-4320

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.3

Pump speed r/min 1115 1115 1115

Average injection quantity mm3/st. 417 413 421

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 169 169

Boost pressure mmHg 1270 1270

Injection quantity adjustment_02

Adjusting point B

Rack position 4.4+-0.5

Pump speed r/min 290 290 290

Average injection quantity mm3/st. 18 14.8 21.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position R1-4

Boost pressure kPa 70 66 74

Boost pressure mmHg 525 495 555

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position R1(11.3)

Boost pressure kPa 156 149.3 162.7

Boost pressure mmHg 1170 1120 1220

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator stroke: BCL (3)Set idle sub-spring
----------
BCL=4+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=135mm
----------
a=(4deg)+-5deg b=(14deg)+-5deg

0000000901

F:Full load (1)Fix using the stopper bolt.
----------

----------
a=15deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=27deg+-5deg b=71deg+-5deg

0000001501 TAMPER PROOF

Tamperproofing-equipped boost compensator cover installation procedure (A): figure shown by arrow (1)Before adjusting the governor and the boost compensator, temporarily tighten the screw to the specified torque. (Do not damage the thread.) (Tightening torque T = T1 maximum)
----------
T1=2.5N-m(0.25kgf-m)
----------

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(30deg)