106681-4330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066814330 12661351010


106681-4330 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106681-4330 1066814330
YANMAR 12661351010 12661351010

Service parts 106681-4330 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3320
3. GOVERNOR 105447-2140
4. SUPPLY PUMP 105237-5090
5. AUTOM. ADVANCE MECHANIS 105682-0150
6. COUPLING PLATE 105664-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106681-4330 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106681-4330 1066814330
YANMAR 12661351010 12661351010


Zexel num
Bosch num
Firm num
Name
106681-4330 
106681-4331 
 
12661351010  YANMAR
INJECTION-PUMP ASSEMBLY
6KY-ET * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16.5
Pump speed r/min   1100 1100 1100
Each cylinder's injection qty mm3/st.   456 442.3 469.7
Basic   *
Fixing the lever   *
Boost pressure kPa   120 120
Boost pressure mmHg   900 900
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   30 27 33
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   455 445 465
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-3.2
Boost pressure kPa   40 37.3 42.7
Boost pressure mmHg   300 280 320
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(16.5)
Boost pressure kPa   107 100.3 113.7
Boost pressure mmHg   800 750 850
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1025
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106681-4330
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Boost compensator stroke: BCL
----------
K=9 BCL=3.2+-0.1mm
----------

Speed control lever angle

Test data 106681-4330
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=36deg+-5deg

Stop lever angle

Test data 106681-4330
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=25deg+-5deg b=(73deg)

Timing setting

Test data 106681-4330
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 106681-4330?





Group cross 106681-4330 ZEXEL

Mitsubishi-Heav 

9 400 610 967 
35A6500220 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 429 
35A6510220 
INJECTION-PUMP ASSEMBLY
S6B3

Niigata-Urawa 

9 400 617 506 
74W47090A 
INJECTION-PUMP ASSEMBLY
6L15CX

Mitsubishi-Heav 

9 400 617 507 
35A6500160 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 162 
35A6510160 
INJECTION-PUMP ASSEMBLY
S6B3

Yanmar 

106681-4330  

106681-4331 
 
12661351010 
INJECTION-PUMP ASSEMBLY
6KY-ET
9 400 619 560 
 
INJECTION-PUMP ASSEMBLY
9 400 619 924 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 611 905 
12661351011 
INJECTION-PUMP ASSEMBLY
6KY-ET

Mitsubishi-Heav 

 
35A6500170 
INJECTION-PUMP ASSEMBLY
S6A3
 
35A6510170 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 617 508 
35A6520170 
INJECTION-PUMP ASSEMBLY
S6A3
9 400 611 466 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 231 
6215712110 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
35A6500090 
INJECTION-PUMP ASSEMBLY
S6A3-PTA
9 400 617 509 
35A6510090 
INJECTION-PUMP ASSEMBLY
S6A3-PTA
F 019 Z20 163 
35A6520090 
INJECTION-PUMP ASSEMBLY
S6A3-PTA
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 430 
12862451000 
INJECTION-PUMP ASSEMBLY
6GHA-ET

Mitsubishi-Heav 

 
35A6500180 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 617 510 
35A6510180 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 164 
35A6520180 
INJECTION-PUMP ASSEMBLY
S6B3-1
9 400 611 538 
35A6500190 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 613 065 
35A6510190 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 165 
35A6520190 
INJECTION-PUMP ASSEMBLY
S6B3-1
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