106681-4260 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066814260 35a6500290

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106681-4260 1066814260

MITSUBISHI-HEAV 35A6500290 35a6500290

Service parts 106681-4260 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2770

3. GOVERNOR 105447-5790

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS 105682-5100

6. COUPLING PLATE 105664-0670

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6220

11. Nozzle and Holder 35A61-00010

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4320

14. NOZZLE 105015-8520

15. NOZZLE SET

Include in #1:

106681-4260 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106681-4260 1066814260

MITSUBISHI-HEAV 35A6500290 35a6500290

Zexel num

Bosch num

Firm num

Name

106681-4260
106681-4261

35A6500290 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A3 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 512 503 521

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 28 25 31

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 450--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 400

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Maximum - minimum speed specification (using speed lever at adjustment) (2)Target notch: K (3)Tolerance for racks not indicated: +-0.05mm. (4)Idle sub spring setting: L1.
----------
K=13 L1=4.7-0.5mm
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Speed control lever angle

F:Full speed S:Stop (1)At the center of the lever key groove
----------

----------
a=15deg+-5deg b=32deg+-3deg

0000000901

F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Confirm the load lever stop setting is speed = bb and rack position = cc (confirm non-injection). (3)Stop side boss position
----------
aa=60mm bb=0r/min cc=4.5+-0.1mm
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a=8deg+-5deg b=17deg+-5deg c=28deg+-5deg d=(28deg)+-5deg