106681-4100 ZEXEL F 019 Z10 424 BOSCH INJECTION-PUMP ASSEMBLY f019z10424 1066814100 12862551015


106681-4100 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 424 f019z10424
ZEXEL 106681-4100 1066814100
YANMAR 12862551015 12862551015

Service parts 106681-4100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2280
3. GOVERNOR 105407-4910
4. SUPPLY PUMP 105237-4080
5. AUTOM. ADVANCE MECHANIS 105682-0080
6. COUPLING PLATE 105664-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106681-4100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 424 f019z10424
ZEXEL 106681-4100 1066814100
YANMAR 12862551015 12862551015


Zexel num
Bosch num
Firm num
Name
106681-4100 
106681-4101 
F 019 Z10 424 
12862551015  YANMAR
INJECTION-PUMP ASSEMBLY
6GHA-ST * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.1 4.05 4.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.3
Pump speed r/min   1150 1150 1150
Each cylinder's injection qty mm3/st.   341 330.8 351.2
Basic   *
Fixing the lever   *
Boost pressure kPa   41.3 41.3
Boost pressure mmHg   310 310
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.6+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   21.5 19.3 23.7
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   263 263 293
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.7
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(13.3)
Boost pressure kPa   28 28 28
Boost pressure mmHg   210 210 210
Timer adjustment
Pump speed r/min   400--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   350
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 0.7 1.3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106681-4100
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Boost compensator stroke (at N = N1)
----------
K=7 N1=500r/min
----------

Speed control lever angle

Test data 106681-4100
F:Full speed I:Idle S:Stop
----------

----------
a=(7deg)+-5deg b=(32deg)+-5deg c=35deg+-3deg

Stop lever angle

Test data 106681-4100
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

Test data 106681-4100
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 106681-4100?





Group cross 106681-4100 ZEXEL

Yanmar 

106681-4100  

106681-4101 
F 019 Z10 424 
12862551015 
INJECTION-PUMP ASSEMBLY
6GHA-ST
9 400 612 668 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 617 491 
12862551016 
INJECTION-PUMP ASSEMBLY
6GHA-ST
 
 
INJECTION-PUMP ASSEMBLY
9 400 610 962 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 613 128 
6215711113 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 128 
6215711311 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 492 
6215711250 
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SA12V140

Mitsubishi-Heav 

F 019 Z10 425 
35A6500460 
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S6A3
F 019 Z10 426 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 612 313 
35A6510460 
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S6A3
9 400 617 493 
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S6A3

Niigata-Urawa 

 
74W47080A 
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74W47080B 
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Niigata-Tekkou 

 
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Niigata-Urawa 

 
74W47080C 
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DMF18HZ
9 400 617 494 
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DMF18HZ
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 617 495 
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35A6510110 
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INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
34A6520270 
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Mitsubishi-Heav 

 
34A6530270 
INJECTION-PUMP ASSEMBLY
S6B3-TA
9 400 617 496 
 
INJECTION-PUMP ASSEMBLY
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Mitsubishi-Heav 

F 019 Z20 153 
34A6540270 
INJECTION-PUMP ASSEMBLY
S6B3-TA
9 400 617 497 
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F 019 Z20 154 
35A6510120 
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S6A3
 
35A6500130 
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S6A3-MTK
 
 
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Mitsubishi-Heav 

9 400 612 230 
35A6510130 
INJECTION-PUMP ASSEMBLY
S6A3-MTK
9 400 617 498 
35A6520130 
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S6A3-MTK
F 019 Z20 155 
35A6530130 
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S6A3-MTK
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