106681-0011 ZEXEL 9 400 617 482 BOSCH INJECTION-PUMP ASSEMBLY 9400617482 1066810011 1671296511


106681-0011 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 482 9400617482
ZEXEL 106681-0011 1066810011
NISSAN-DIESEL 1671296511 1671296511

Service parts 106681-0011 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3110
3. GOVERNOR 105407-6440
4. SUPPLY PUMP 105237-5100
5. AUTOM. ADVANCE MECHANIS 105682-0040
6. COUPLING PLATE 105664-0800
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7210
11. Nozzle and Holder 16600-96576
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.6{230}
13. NOZZLE-HOLDER 105030-4210
14. NOZZLE 105015-8840
15. NOZZLE SET

Include in #1:

106681-0011 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 482 9400617482
ZEXEL 106681-0011 1066810011
NISSAN-DIESEL 1671296511 1671296511


Zexel num
Bosch num
Firm num
Name
106681-0011 
9 400 617 482 
1671296511  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PN6TA07 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-7120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   316 313 319
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.4+-0.5
Pump speed r/min   235 235 235
Average injection quantity mm3/st.   20 19 21
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   265 260 270
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (600)
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1.5 1.5 1.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106681-0011
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Beginning of idle sub spring operation: L1 (4)Set idle sub-spring
----------
K=10 L1=(6.4+0.6)mm
----------

Speed control lever angle

Test data 106681-0011
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(2deg)+-5deg b=(29deg)+-5deg

Stop lever angle

Test data 106681-0011
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 106681-0011
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(30deg)




Have questions with 106681-0011?





Group cross 106681-0011 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 610 961 
1679096560 
INJECTION-PUMP ASSEMBLY
PN6TA06
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

106681-0011  
9 400 617 482 
1671296511 
INJECTION-PUMP ASSEMBLY
PN6TA07
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