106681-0001 ZEXEL 9 400 610 961 BOSCH INJECTION-PUMP ASSEMBLY 9400610961 1066810001 1679096560

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 961 9400610961

ZEXEL 106681-0001 1066810001

NISSAN-DIESEL 1679096560 1679096560

Service parts 106681-0001 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2190

3. GOVERNOR 105407-4591

4. SUPPLY PUMP 105237-6030

5. AUTOM. ADVANCE MECHANIS 105682-0040

6. COUPLING PLATE 105664-0800

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7210

11. Nozzle and Holder 16600-96576

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.6{230}

13. NOZZLE-HOLDER 105030-4210

14. NOZZLE 105015-8840

15. NOZZLE SET

Include in #1:

106681-0001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 961 9400610961

ZEXEL 106681-0001 1066810001

NISSAN-DIESEL 1679096560 1679096560

Zexel num

Bosch num

Firm num

Name

106681-0001

9 400 610 961

1679096560 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PN6TA06 * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-7120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.2

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 357 354 360

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 102 102

Boost pressure mmHg 765 765

Injection quantity adjustment_02

Adjusting point B

Rack position R1(6.1)

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 144 141 147

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position 4.3+-0.5

Pump speed r/min 235 235 235

Average injection quantity mm3/st. 17 16 18

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 255 250 260

Fixing the lever *

Boost pressure kPa 102 102

Boost pressure mmHg 765 765

Rack limit *

Boost compensator adjustment

Pump speed r/min 450 450 450

Rack position R1(6.1)

Boost pressure kPa 26.7 26.7 26.7

Boost pressure mmHg 200 200 200

Boost compensator adjustment_02

Pump speed r/min 450 450 450

Rack position (10.2)

Boost pressure kPa 93.3 91.3 95.3

Boost pressure mmHg 700 685 715

Timer adjustment

Pump speed r/min (600)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 1 0.5 1.5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1.5 1.5 1.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=15
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=26deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(30deg)

Have questions with 106681-0001?

Group cross 106681-0001 ZEXEL

106681-0000

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106681-0001

9 400 610 961

1679096560

INJECTION-PUMP ASSEMBLY
PN6TA06

106681-0010

INJECTION-PUMP ASSEMBLY

Nissan-Diesel

106681-0011

9 400 617 482

1671296511

INJECTION-PUMP ASSEMBLY
PN6TA07